CASE STUDY
Ridgerock
How Ridgerock Tools Increased In-Stock Percentage By 20% With ForecastRx Demand Forecasting and Inventory Management
Overview:
Ridgerock Tools, a leading supplier of industrial tools and equipment, faced challenges maintaining optimal inventory levels, resulting in a mid-60% in-stock percentage at Amazon. This inconsistency in product availability impacted customer satisfaction and led to lost sales opportunities and increased carrying costs. Seeking a solution to improve their in-stock percentage and streamline inventory management, Ridgerock Tools turned to ForecastRx, an advanced forecasting and inventory optimization platform.
Company Background:
Ridgerock Tools has been in operation for over a decade. It specializes in distributing high-quality industrial tools to both businesses and consumers. With a diverse product catalog, including power tools and safety equipment, Ridgerock Tools has built a reputation for reliability and excellence in the industry.
Challenges:
- Inconsistent In-stock Percentage: Ridgerock Tools struggled to maintain a consistent in-stock percentage, hovering around the mid-60s. This inconsistency led to frequent stockouts and revenue loss.
- Manual Forecasting Processes: The company relied on manual forecasting methods, which were time-consuming and prone to errors. Without accurate demand forecasts and safety stock recommendations, Ridgerock Tools faced challenges in optimizing its inventory levels and aligning supply with demand.
- High Carrying Costs: Excess inventory and stockouts resulted in high carrying costs and increased operational expenses. These inefficiencies in inventory management hindered their profitability and competitiveness in the market.
Solution:
Ridgerock Tools implemented ForecastRx to address inventory management challenges and improve their in-stock percentage. ForecastRx is a cutting-edge inventory optimization solution that leverages advanced algorithms and machine learning techniques to generate accurate demand forecasts and optimize inventory levels (in real time).
Implementation Process:
- Data Integration: ForecastRx seamlessly integrated with Ridgerock Tools’ Amazon Seller Central account, consolidating historical sales data, inventory levels, and other relevant parameters.
- Demand Forecasting: ForecastRx utilized machine learning algorithms to analyze historical sales patterns and current sales trends and generate accurate demand forecasts for Ridgerock Tools’ product catalog.
- Inventory Optimization: ForecastRx dynamically adjusted inventory levels based on demand forecasts, lead times, and service level targets, ensuring optimal stock levels while minimizing excess inventory and stockouts.
- Automated Replenishment: ForecastRx automated the replenishment process, generating purchase orders and reorder points based on demand forecasts and inventory optimization algorithms.
Results:
- Increased In-Stock Percentage: With the implementation of ForecastRx, Ridgerock Tools experienced a significant improvement in their in-stock percentage, surpassing 80% (a 20% increase!). The enhanced visibility into demand patterns and optimized inventory levels enabled them to effectively meet customer demand, ultimately increasing top-line revenue.
- Reduced Stockouts: ForecastRx virtually eliminated stockouts and backorders, allowing Ridgerock Tools to fulfill customer orders promptly and enhance customer satisfaction.
- Lower Carrying Costs: By optimizing inventory levels and reducing excess stock, Ridgerock Tools achieved substantial cost savings and reduced carrying costs, improving overall profitability.
- Streamlined Operations: Automating inventory replenishment and forecasting processes streamlined operations, freeing valuable resources and enabling Ridgerock Tools to focus on strategic initiatives and growth opportunities.
Conclusion:
By leveraging ForecastRx, Ridgerock Tools successfully addressed its inventory management challenges and achieved remarkable improvements in its in-stock percentage and operational efficiency. With accurate demand forecasts, optimized inventory levels, and automated replenishment processes, Ridgerock Tools is well-positioned to sustain its growth trajectory and remain competitive in the industrial tools market.